Â

Cement bag

PP woven bag
PP woven bags are widely used in industrial packaging. Recycling them has economic and environmental benefits, but removing residual matter is challenging. Coarse shredding equipment is used initially, followed by multiple cleaning processes like friction washing, separation, and flotation to achieve over 95% cleanliness. The production line includes modules for conveying, metal removal, shredding, washing, drying, and packaging, allowing for customized solutions. This optimized line improves efficiency and quality, providing eco-friendly recycling services for woven bags and promoting sustainable development.
Â
Â
Type |
PBW300 |
PBW500 |
PBW1000 |
PBW1500 |
Capacity(kg/h) |
250-300 |
400-500 |
800-1000 |
1250-1500 |
Dimension (LxWxH(m) |
29×10×5 |
35×12×6 |
50×12×6 |
70×15×6 |
Steam consumption (kg/h) |
0-150 |
0-200 |
0-300 |
0-450 |
Chemical consumption (kg/h) |
0-2 |
0-4 |
0-8 |
0-10 |
Energy consumption (KWH) |
≈120 |
≈180 |
≈280 |
≈395 |
Installation power(KWH) |
≈195 |
≈290 |
≈446 |
≈530 |
Manpower(person/shift) |
3 |
3 |
4 |
4 |
Â
Â

Â
1. Feeding LDPEfilm bag materil to Shredder
2. Heavy duty type, made of rubber or PVC, Strong and durable
3. Equipped with frequency converter to realize frequency control of feeding
4. Equipped with bracket and roller for easy removal, installation and maintenance
5. Motor with cover to protect operaters which meets CE standard

Â
As optional be installed on belt conveyor
1. Detection of Metal Impurities in Raw Materials
2. Improving the Purity of Recycled Plastics
3. Protection of Processing Equipment

Â
1. Large diameter flat rotor with solid steel
2. Heavy duty guide bearings and bearing housings
3. Gearbox:Low speed, high torque geared drive
4. Motor:Siemens or WEG motors,High Efficiency,Low Energy Consumption and Reliable.
5. Powerful swing type hydraulic pusher to effectively avoid material blockage
6. Special designed hopper to avoid material flying out.

Â
Connect with shredder and send material to washing tank
1. Heavy duty type, made of rubber or PVC, Strong and durable
2. Equipped with leakproof baffle, good sealing performance
3. Equipped with frequency converter to realize frequency control of feeding
4. Equipped with bracket and roller for easy removal, installation and maintenance
5. Motor with cover to protect operators which meets CE standard

Â
For separation of contaminants or other plastics with density > 1 g/cm³ from PE/PP flakes
1. Designed with sediment discharge device, which is controlled by air cylinder, easy to operate, save water, improving the water quality and realize whole line non-stop production.
2. All Thumb-wheels are made by SS304, special design to make sure the material immerse in water completely to get a better washing effect.
3. According to the capacity and impurity contents, the washing length can reach 4-10m and width 1.5-2m, ensure the cleaning effect.

Â
For conveying pe pp scraps to downstream machines
1. Screw adopt wear resistant stainless steel,
2. Screw thickness-5mm, wear resistant stainless steel,
3. Triple sealing, External bearing design, better for maintain and longer use life.

Â
A powerful washing device that can remove most contaminants from PE PP scraps.
1. Main shaft made of 45# steel
2.Nickel chrome plated on its surface has excellent abrasion performance
3. High-speed dynamic balance treated
4. Inclined angle design and long shaft ensure good friction effect
5. Friction washer equipped with NSK bearing and bearing seat is water cooled
6. Well-sealing and low-noise design
7. Rotary speed up to 900rpm for getting an excellent washing effect

Â
Speed up to 1400rpm, can efficiently clean high impurity content materials

Â
Further cut the material to less than 40mm.
1. Heavy duty bearings;
2. Anti-wear machine housing;
3. Ladder blade rotor configuration for films
4. 20-40% additional throughput
5. Oversized externally bearing housings
6. Robust welded steel construction
7. Electrical hydraulic control to open screen cradle easliy

Â
Remove the water from material via high strength squeeze force
1. Strong screw pressing dewatering design to achieve efficient dewatering;
2. Compared with traditional centrifugal dryer, Energy saving up to 70%
3. Automatic intelligent control system to achieve accurate control, final moisture content is more uniform.
4. Final moisture under 5-8%, it can work together with thermal drying system, moisture can be controlled at 3-5%.
5. Easy to operation and Low maintenance.

Â
Storage washed PE PP material, to guarantee non-stop work and stable feeding for pelletizing line, the slio is made of stainless steel, no contamination to the material and very durable and sturdy.

Â
Human-Machine Interface (HMI), easy to operate, simplifies the operation process, capable of one-touch start and stop, real-time monitoring of data, enhances the level of automation, all electrical components are made with world-class brands such as Schneider, ABB, LS, Siemens, etc., ensuring a long service life and making it more convenient for maintenance.
Â
Â
Â
Â
http://www.kitechrecycle.com/